Highest quality standards are achieved through the implementations of latest technology, decades of experience and everlasting moral values , which have helped us to retain our customers as well as multiply them.
We are the best manufacturer and exporter of Lotion Manufacturing Plant that includes CGMP Model Complete Untouched Process
Unique Features :
The processing capability of the complete untouched process plant, is right from transfer of raw material to delivery of finished product a digital metering pump into the hopper of the filling machine.
All material transfers are done through vacuum.
The many advantages of material transfer through vacuum are:
Saving of precious batch processing time.
Lower maintenance cost, no moving components used.
Untouched by hand.
The entire plant is designed to be operated by one operator and one helper, thereby saving precious manpower costs.
Pipes, pipe fitting and valves are of SS 316, seamless, internally electro polished with DIN standard unions
The plant is CIP, SIP able.
Semi contra vacuum emulsification mixer is a vaccum processing unit for the manufacture of viscous emulsions and suspensions in the cosmetics, pharmaceutical, flood & chemical industries. its especially suitable for continuously making big batches of cream and lotion. The system is designed to meet the application requirements of the pharmaceutical industry and cosmetic industry.
This machine is usually made of main emulsification mixer,oil phase mixer,water phase mixer,vaccum system,material circulation system,heating and cooling system,temperature control system,electrical control pannel etc. the main emulsification machine is composed of a high sheer bottom homogenizer mounted outside the vessel horizontally and one anchor agitator. Pipes are connected from the discharge valve to inlet of the homogenizer and from the outlet to the top edge of the vessel body. The oil and water phaser mixers have exactly the same construction. there is a high speed dispenser mounted from the top of the cover which helps dissolve the ingredients.
Key benefits-
Complete process of mixing, dispersing,emulsifying,homogenizing vaccum,heating & cooling in the one unit.
The homogenizer also works as a transfer pump for discharging finishing product.
Batch the improvement.
special semi contra design of agitator blades.
Automatic lid opening system
Efficient heating & cooling performance
Accurate temperature control,even for small qualities.
perfect particle & droplet size control
batch to batch repeatedly.
Batch size- 10 kgs to 10000 Kgs
Multipurpose manufacturing unit is mixing and horizontal direction,reversible direction of rotation, flexible scrapers made of teflon, two agitator options are available, and the side blade of the anchor move the cream upwards and the ceter blade move it downwards. Because of the two opposite forces by the impellers,the cream rolls over the vessel from top to bottom and back to top repeatedly. When the cream is completely mixed.and vaccum processing technology. mixing tank the powder component is sucked in below the liquid level and immediately wetted and dispersed at the mixing tool. The vaccum intake prevents air locks & thus increases the quality of the predispersing.
The system is designed to meet the application requirements of the pharmaceutical industry & cosmetic industry.
Key benefits-
Special contra design of agitator blades
Automatic lid opening system
Efficient heating & cooling performance
Accurate temperature control,even for small qualities.
perfect particle & droplet size control
batch to batch repeatedly
Energy efficient ( heating/cooling/homoginizing/mixing )
No mechanical seal in the processing area
High efficiency motor
Batch size- 10 kgs to 10000 Kgs
Sterilized Plants are designed to provide valuable savings on batch processing time and offers lower maintenance cost. With operations untouched by hand, these provide for efficient heating as well as cooling support even for small qualities as well as helps in maintaining perfect particle & droplet size control. System also delivers batch to batch repeatedly as well as power saving heating, cooling, homogenizing as well as mixing operations.
Features:
Comes with highly efficient motor support
Can be provided with options of different levels of automation, Load cells & dosing units
Features advanced PLC control that allows for automated process control of processes
Control panel support for display of operations of the plant
Allows for variable speed control of mixing arm achieved through AC frequency controller
Can be made available in working capacities from 100 kgs - 5000 kgs
We offer wide range of double cone blender, industrial double cone blender and double cone blender machine at reasonable rate.
Our Industrial Double Cone Blender have following features :
Process Controls :
The conical shape at both ends enables uniform mixing and easy discharge
The cone is statically balanced to avoid any excessive load on the gear box and motor.
While the powder can be loaded into the cone through a wider opening. It can be discharged through a mucon valve or a slide valve.
Depending upon the product, paddle type baffles can be provided on the shaft for better mixing
Maximum care has been taken to ensure safe operation of the unit. It can also be operated through a timer.
The contact parts are made of S.S 304 or S.S 316 quality as per user's requirement
Flame - proof motor can be supplied as an optional feature
We offer wide range of octagonal blender and industrial octagonal blender at reasonable rate.
Our industrial octagonal blender have following features :
Process Controls :
MOC SS 304 / 316L.
cGMP with Documentation
Suitable for efficient & fast mixing with granulation
Material handling systems provided for loading & unloading of material
Capacity : 25 ltrs to 1000 ltrs.
Syrup Manufacturing Plant comprise systems that provide for hygienic manufacturing of liquid syrups in range from 50 Ltrs to 20,000 Ltrs. Requiring minimum manual handling of liquids that supports maintenance of hygienic processing environment, the use of quality components in the plant including sugar melting vessel, transfer pumps, inline homogenizer and others also provides in them optimum performance support.
Features:
Plants recognized for delivering outstanding performance support as well as higher production capacity
Manufactured under CGMP standard with contact parts made of SS316 metal
Plant user friendly design makes it easy to assemble and clean
Plants designed to facilitate direct transfer of sugar from stores to sugar syrup vessel
Entry of propeller agitations provided from bottom using specially designed mechanical seal face
Applications:
Chemical industry
Pharmaceutical industry
Food industry
* To embrace new technologies and methods. * To give unsurpassed products and services to the clients. * To constantly look for improvement and changes.